JS500, JS750 concrete mixer is composed of feeding, mixing, unloading, water supply, electrical and other parts。1.JS750 mixing plantMixing system The mixing system of concrete mixer is composed of motor, pulley, reducer, open gear, mixing drum mixing device and oil supply device。The motor drives the two-stage gear reducer through the belt, and the two outputs of the reducer drive the two horizontal mixing shafts to reverse and rotate at the same speed respectively through the open gear。The original arc part of the mixing cylinder of the concrete mixer is welded, and the mixing cylinder is inlaid with eight kinds of lining plates, all of which are connected with the cylinder by countersunk screws。The mixing drum is equipped with two horizontal mixing shafts, each shaft is separately equipped with mixing blades。The mixing arms near both ends of the mixing drum are respectively provided with side blades to scrape off the concrete on the end faces。Clearance between blade and liner ≤5mm。The two viewing caps on the mixing drum can be pushed out opposite each other when lifted 90 degrees。A special sealing device is provided at the joint of the mixing shaft and the two ends of the mixing cylinder。In order to ensure the sealing quality, a special oil feeder is provided on the end face of the mixing cylinder。2.Feeding system The feeding system is composed of hoist, feeding frame, hopper, feeding nozzle, etc。The brake motor drives the drum to rotate through the reducer, and the wire rope pulls the hopper through the pulley to climb up the loading rack track. When it climbs to a certain height, a pair of rollers on the hopper door at the bottom of the hopper will enter the horizontal fork of the loading rack, the hopper door will automatically open, and the material will be put into the mixing cylinder through the feed nozzle。In order to ensure the accurate positioning of the hopper, a limit switch is installed on the loading frame. When the hopper drops to the bottom of the pit, the wire rope is slightly loosened, the spring lever mechanism makes the lower limit action, and the hoisting mechanism automatically stops。The lower limit and spring lever mechanism are installed on the top of the upper guide。The feeding rack part is collapsible。tangibleJS750 mixing plantproducerIt is bolted and folded during transport to reduce the transport height。The brake motor can ensure that the hopper can stop reliably at any position when running at full load, and the size of the brake torque is adjusted by the large nut in the rear seat of the motor。JS500, JS750 concrete mixer is composed of feeding, mixing, unloading, water supply, electrical and other parts。1.The water supply system is composed of water pump, throttle valve, cleaning device, spray device, etc。The throttle valve can adjust the flow of water, and the total water supply is adjusted by the time relay。2.The unloading system of concrete mixer is composed of unloading and unloading manual operation lever。Remote operation is possible if an electric push rod is installed。The discharge door is installed at the bottom of the mixer, and the motor discharge is realized through the electric push rod。The support of the electric push rod is installed on the chassis, and there is a limit switch above and left of the discharge door to control the opening and closing position of the discharge door, and the sealing of the discharge door can be ensured by adjusting the position of the seal strip。The manual unloading lever is used for emergency unloading during temporary power failure and when the electric push rod fails. When the handle is in use, the electric push rod should be removed。There are two limit switches in the terminal box of the electric push rod, which play the role of overload protection。3.The electrical control circuit of the concrete mixer is equipped with circuit breakers, fuses and relays, which have the functions of short circuit protection and overload protection。All control buttons and indicators are arranged on the distribution boxes, and a door lock is provided, and a protection door is provided outside the button。Easy operation and maintenance, if centralized control in the operation room, you can replace the special control cabinet。Connect ground cables to the circuit board in the power distribution box to ensure safe and reliable operation。The electrical control power supply is 380v three-phase four-wire power supply, and the voltage tolerance is ±10%, otherwise it is forbidden to use。If the user provides its own power supply, the JS500 generator capacity should be less than 50kVA。JS750 generator capacity should be less than or equal to 100kVA。The surface temperature rise of the motor is less than 60 degrees, and the live part is the shell insulation ≥0.5MΩ
Concrete mixing station is widely used in infrastructure construction, many users of the understanding of concrete mixing station is only limited to how to use, for the quality of concrete mixing station is good or bad, and not very understanding, let alone to check the quality of the station bought。The main components of the concrete mixing station are also a few, so as long as these major components do not have quality problems, then the concrete mixing station does not have too much quality problems。1.If the mixer is a self-falling mixing drum, the radial runout of the discharge ring does not exceed 1% of the diameter of the feed port, but also check the quality of the steel bar of the vibrating screen mesh on the mixer and the reasonable size of the screen and screen hole and check the installation accuracy of the screen;2.The operation of the transmission system should be flexible, without abnormal sound;3.tangibleJS750 mixing plantproducerBelt conveyor, bucket elevator and cantilever shovel transmission should be smooth, the operation should be flexible, the brake can be high, no abnormal noise, no card chain;4.The inspection of the measurement system is also very important, to check the sensitivity and accuracy of the measurement system;5.Reduce the lifting temperature of the machine should also pay attention to reach the temperature of the qualified book;6.Metering hopper in and out of the material should be smooth, no accumulation, overflow and other phenomena;7.tangibleJS750 mixing plantproducerSafety valve can not appear leakage phenomenon;8.The quality of cement tank is qualified;9.The matching line installation should be reasonable and the installation of equipment should be correct。
1.The forced mixer keeps the body clean and removes dirt and obstacles on the body。2.JS750 mixing plantproducerCheck the oil, circuit and control equipment at each lubrication place of the forced mixer, and fill the lubricating oil as required。3.Before each shift, idling with water in the mixing cylinder for 1-2min, while checking the reliability of the clutch and brake device。4.During the operation of the forced mixer, the motor and the reducer should be checked at any time.tangibleJS750 mixing plantproducerThe noise of the transmission gear is normal, and the temperature rise is too high。5.After each shift, the forced mixer should be carefully cleaned。
HZS35 concrete mixing plant is a small concrete mixing equipment, the mixing plant adopts JS750 type double horizontal shaft forced mixing machine, special four-fold seal and electric oil pump technology, good mixing quality, high mixing efficiency, is the ideal choice for our customers。Installation Precautions 1.四川tangibleJS750 mixing plantInstallation of the mixer machine: the bottom plane of the mixer chassis is properly raised,Attach the legs to the main engine with hinges,Install the cement scale,水秤,After weighing the admixture,Ready to lift,Measure and adjust engine chassis,Make it horizontal,After the center line of each leg coincides with the center line of the foundation, the anchor bolt can be poured into the reserved pit (or welded between the base and the reserved embedded part)..2. Installation of other parts: after the installation of the main engine and cement silo,Screw conveyor can be installed,Before hoisting,Check the filling of oil and grease at each lubrication point,An empty car running test is to be conducted,Find problems and solve them in time,Part of the dosing machine installation,Position as required by the foundation drawing,The small dosing machine can be placed on the solid foundation pier plane,Large batching machine requires pouring anchor bolts,After the installation of each mechanical part,Check that all lubrication points of various equipment are filled with lubricating oil (the lubricating oil suitable for low temperature conditions must be replaced in winter in Northeast China) or grease,Wiring and empty car running test can be conducted according to the requirements of the manual and electrical schematic diagram。3. The ground screw bolt of the cement silo is poured to the reserved pit of the foundation. When the center line of the cement silo support is adjusted to coincide with the center line of the foundation, the above four flanges are adjusted on the same level (measurement method: theodolite or transparent plastic hose with diameter of 8-10 and color water measurement method), the concrete can be selected for casting。The grade of the concrete used in the reserved pit should be one level higher than the concrete used in the foundation, and in the winter construction, in order to shorten the construction period, the concrete used should be added with early strength antifreeze。Wait for the foundation concrete to set 5-7 days before installing the cement silo body. When installing the cement silo body, it is necessary to measure the verticality of the cement silo body with a theodolite. The verticality is one thousandth of the height。In order to shorten the construction period,JS750 mixing plantproducerIn infrastructure, embedded parts can also be used to fix cement silos or mixers instead of anchor bolts。
No matter what machine needs to be maintained during use, so as to maximize the service life of the machine。Cement tank is an important storage equipment in concrete mixing station。Whether the cement tank is properly maintained will affect the use of the entire mixing plant。The maintenance of cement tanks is recommended from the following steps。Cement tank Daily maintenance Daily maintenance can be said to be a maintenance matter that must be done every day, and maintenance operations must be done before and after the use of cement tanks。The main point of this maintenance is inspection。Before and after operation, it is necessary to check whether the cement tank has signs of ash spraying, whether the material level display is accurate, whether the leg of the cement bin is deformed, and whether the operation of the screw conveyor is normal。Two, cement tank lubrication maintenance This maintenance is mainly for the cement tank lubrication system maintenance。tangibleJS750 mixing plantproducerMaintenance should check the external connector, and in accordance with the requirements of the targeted parts of the need for lubrication。This maintenance is recommended every 3-5 days。This layer of maintenance mainly checks and adjusts the maintenance of various devices, control, transmission, steering, braking, transmission and other aspects of the cement tank, adjust if necessary, and eliminate the fault found。4. Preventive maintenance of cement tank The maintenance is based on prevention。Detailed inspection of each item in each position of the cement tank is generally done once a month。From the local to the whole one by one, check the potential trouble and eliminate。tangibleJS750 mixing plantCheck tightness, clearance, wear, etc。